Blog · Planning

New store opening: what to order first

A site that's ready apart from what hasn't arrived is more common than an overrun budget.

A corridor of bare steel shelving bays in a store shell before fit-out
What goes in the first orderRacking and anything made to a drawing carry the longest wait on the list

The short version

  • A store that's built and still can't open is nearly always waiting on equipment, not on construction.
  • Order sequence doesn't match installation sequence. Something fitted on the last day may need ordering before anything else.
  • Three measurements have to be in hand before anything is ordered: aisle width, ceiling height, and how level the floor is.
  • Get lead times in writing at quotation stage. Don't wait until the purchase order, when you can no longer change supplier.

The most common problem with a new store opening isn't the budget. It's a site that's ready apart from the things that haven't arrived. Rent is running, staff are hired, the shelving is still at the port.

Order in installation sequence and the goods arrive late

This explains more delay than anything else. Teams tend to plan their ordering in the order things get installed: floor, then shelving, then counters, then trolleys.

Production and shipping times don't follow that order at all. Trolleys fitted on the final day can take longer to obtain than shelving fitted weeks earlier. Order in installation sequence and the trolleys land after you've opened.

The rule that always holds: order by longest lead time. Anything made to order or imported goes to the front of the queue, anything held in stock locally goes to the back.

Three numbers before the first purchase order

All three have to come from real drawings or the real site, not a concept layout.

MeasurementWhat it decidesIf it arrives late
Aisle widthWhich trolley capacities are usable, and how many shelving runs fitTrolleys ordered at the wrong size, and uncancellable because they're already in production
Ceiling height and servicesUsable shelving height and lighting positionsShelving that fouls a duct and has to be cut on site
Floor levelHow much packing and adjustment shelving and cases needLeaning shelving and case doors that won't seal, discovered after installation

Floor level gets skipped most often and is hardest to fix afterwards. If the slab has variation in it, find out before ordering rather than when the fitters are standing on site waiting.

A timeline you can plan against

These are the ranges used across retail store openings. Start from them, and replace each one with a real figure from the actual supplier the moment you have it.

PhaseTypical duration
Site assessment and brief2–5 days
Design development and coordination1–3 weeks
Bill of quantities, budget, supplier selection5–12 days
Landlord and internal approvals1–3 weeks (can run alongside design)
Procurement and fixture production2–6 weeks
Site fit-out3–8 weeks
Snagging and handover3–7 days
Merchandising and opening readiness1–3 days

All in, a standard branded store runs about 6–10 weeks, a mall unit 8–14 weeks, a large-format store 14–24 weeks.

2–6 weeks Procurement and production can overlap the fit-out, but only if the order was already placed. Start ordering when the fit-out starts and this phase runs after it instead of alongside it, and the opening moves by exactly that much.

What to rush, and what can wait

Try splitting the equipment list into three groups by how much slack each one has.

Order first: anything made to a drawing or imported. Checkout counters built to your design, shelving at non-standard dimensions, refrigerated cases, signage and decorative metalwork, anything coming from overseas. A week of indecision here is a week on the opening date.

Order mid-project: standard-range shelving, trolleys, baskets, roll cages. Usually stocked or on a predictable production cycle, though quantities still have to be confirmed early enough, since a large order may have to wait for a run.

Genuinely can wait: accessories, price rails, hooks, cleaning equipment. Quick to source, and you can change your mind without touching the opening date.

What you see often is teams spending as long deciding the third group as the first, when the effect on the opening date isn't remotely comparable.

Delays that keep coming back

  • Drawings changing mid-execution. A change after production starts restarts the clock; it isn't a minor amendment.
  • Late decisions on materials and finishes. Suppliers are waiting on these before they can begin.
  • Landlord approvals. Missing documents or non-compliant drawings. Safer to start this in parallel from day one.
  • Coordination across several contractors. Services, fit-out, signage and IT all need to see each other's schedules.
  • Unexpected site conditions. Services that aren't on the drawings, an uneven slab, not enough electrical capacity. A real survey before the design is frozen removes most of these.

What to get from a supplier when they quote

Not at purchase order stage. Quotation is while you can still change supplier.

Ask for these six alongside the price

  1. Lead time in writing, and from what date it counts: purchase order, or drawing sign-off?
  2. Production time separated from shipping time. Imported goods run on two clocks and nobody controls the second one.
  3. What happens if the drawing changes. Does an amendment after sign-off restart the clock?
  4. Phased delivery. One consignment or several? If it can be staged, installation starts earlier.
  5. Spare parts held in Thailand. This matters more after opening than before, but it has to be asked now.
  6. Who measures the site. If the supplier doesn't come out and measure, whose problem is a discrepancy?

The first two sort the field fastest. A supplier who answers on lead time with a number, on the spot, without going back to the factory, is a supplier who controls their own production line.

ACE SITHA

Send the drawings and we will sequence the order

Send the sales area, aisle widths and the date you want to open, and we'll put together the equipment list with an order sequence that makes it.

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